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Z1 Staged Upgrade Path
| Any upgrades performed to a vehicle need
to be done in particular, sequential steps so as to maximize the potential
of the performance part being installed. Although these steps are
suggested in the order they are given, there can be some variation
to the order of upgrades performed which will not be as detrimental
to overall performance of the system, but there are certain re-arrangements
of these stages which would not be in your best interest. Critical
steps will be noted in the description and the suggestions given should
be followed. This will ensure that you will get the best bang for
your buck along the performance upgrade path. |
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Stage1 Upgrade:
-Air Filter-
Getting air into the engine
is key to producing power. The stock airbox system uses paper
filter elements and the path of air through the box offers resistance
which means less air gets into the engine. Upgrading your filtration
system to a high-flow filter that also features a 'velocity stack'
will enhance your engine's breathing capability. A velocity stack
is a radiused port that 'funnels' the air into the mass airflow
unit - this guides the turbulent gases as they pass through the
filter element and enhances flow characteristics.
Stage1
Upgrade: Pricing and more info:
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Stage2 Upgrade:
-CatBack Exhaust-
Getting exhaust out of the engine
is the 2nd key to producing power. By reducing the restriction of
gasflow in the exhaust system, less crankshaft power will be used
during the exhaust stroke. This will allow more power to make its
way to the wheels. In addition, this benefits turbo spoolup as exhaust
restrictions create a pressure barrier after the turbine that lessens
the power delivered into the turbine wheel.
Stage2
Upgrade: Pricing and more info: |
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Stage3 Upgrade:
-Engine Control Unit
The Engine Control Unit (ECU)
is a a small computer which monitors all engine sensors and controls
all engine functions for fuel delivery, ignition timing, rev limiter,
speed limiter, valve timing control and emission systems. This computer
operates based on a set of values of which Nissan generated in their
development process of the powerplant, however, they left a lot
to be desired by the enthusiast. The ECU upgrade consists of the
removal of the stock program chip and the installation of a socket
which allows for quick and easy installation/removal of the EPROM
memory. A new program catered to optimizing your vehicle's modifications
is generated and installed.
** 15psi suggested maximum boost
level! Exceeding this level almost guarantees engine damage with
stock injectors!
The ECU upgrade is a critical
stage3 upgrade. Intake or exhaust can be installed in either order,
but the ECU upgrade is a necessary 3rd step in order to maximize
the potential of the parts installed.
Even though you will likely
be using boost jets to increase your boost level, the stock boost
guage is incredibly inaccurate. It is strongly suggested that you
purchase a boost guage and a-pillar
pod to ensure you boost level is where its supposed to be. (15psi
max).
Stage3
Upgrade: Pricing and more info:
Stage3+
The addition of an underdrive pulley in conjunction with
an ECU upgrade will do wonders for both the 'seat of pants' difference
as well as real power output. Both non-turbo and twinturbo Z's will
notably benefit from the installation of this
upgrade. |
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Stage4 Upgrade:
-Downpipes & Testpipes-
This upgrade is an extension
to the stage2 exhaust upgrade. By eliminating the restrictive precatalytic
downpipes as well as the restrictive midpipes/main catalytic converter
and replacing it with larger diameter, mandrel bent piping, you
will greatly enhance spoolup performance of the turbochargers as
well as free up more power. Our downpipes include additional O2
sensor bungs for installation of wideband O2 sensor setups!
Stage4 Upgrade: Pricing and more info:
Downpipes
Testpipes
Stage4+
At this point you will be generating enough crankshaft torque
to begin superceding your clutch's capabilities. A clutch/flywheel
and 1-piece driveshaft installation would be a timely upgrade as
the transmission has to be removed to install these downpipes. See
our selection of driveline upgrades - you can check those products
out HERE. |
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Stage5 Upgrade:
-Injectors-
When upgrading to higher power
levels, stock fuel injectors are short lived as they simply cannot
delivier enough fuel to safely run more than ~380RWHP. At this point
in the upgrade path, even with stock turbos your car is now capable
of outflowing the injectors. Upgraded injectors are engineered and
designed to flow larger amounts of fuel to keep up with the demand
as airflow increases. Injectors are precision made and have exceptional
calibration directly from the factory. Available in 555cc and 740cc
flowrates from Nismo, and 850cc and up from other companies.
Stage5
Upgrade: Pricing and more info:
Stage5+
Since you now have the ability to flow more fuel, you can also raise
your boost level. It is recommended at this point to install an
electronic boost controller rather than trying
to use smaller boost jets as a boost controller will more accurately
control your boost level as well as offer enhanced spoolup of your
turbochargers. We also recommend the use of a turbo-timer to allow
for proper cool-down of your turbochargers as they will be generating
more heat with increased boost levels. You can check out our performance
electrical
upgrades in this link.
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Stage6
Upgrade:
-Intercoolers-
While the stock intercoolers
have supported you up to this point, they have now become the next
limiting factor. Upgrading this component will allow you to run
more boost and flow more air with less pressure drop between the
inlet and outlet of the intercooler. Since the following stage upgrade
is larger turbos, it would be wise to go with an intercooler setup,
beit a sidemount or frontmount intercooler setup, it needs to cater
to the power levels you intend on going up to.
Click on images to the right for description of
intercoolers pictured, as well as pricing information.
This is the last of the major upgrades that fall into
the category of upgrade steps with stock turbochargers.
Click image to right for description
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| Stage7
Upgrade:
-Dual Intake-
At higher boost levels, the
stock turbos do become restricted by the filter itself. This restriction
causes them to have to spool faster to produce the same pressure,
and it also limits the peak boost pressure they can achieve. In
addition, the stock Mass-Airflow sensor is only capable of metering
about 550RWHP. Although this isn't going to be a limitation with
stock turbochargers, the restrictive element of the filter will
reduce the amount of power you can generate with stock turbos as
well as affect spoolup.
The addition of a dual intake
setup reduces the restriction of pulling air into the turbochargers
as well as increases the maximum meterable intake air by 2X. It
has been found with a stock turbo equipped Z to add an additional
10RWHP and 10RWTQ at the 400RWHP level as well as increase spoolup
by a few hundred RPM. The maximum boost also creeped up another
1-2psi.
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Staged upgrades
from here....
At this point you have just about maximized the ability of the
stock turbos to produce power short of internal engine modification.
Your Z will certainly be capable of producing 400-415RWHP with proper
tuning and race fuel with boost pressures around19psi, and with
proper traction you can easily run 11-second 1/4 mile times. Since
the next step in the upgrade list is larger turbochargers which
will require an engine pull to install, there are a few bolt-on
options available to perform while you have the engine out of the
car without disassembling the engine.
However, if you are shooting to build your Z well past the Stage7
level or you have a higher mileage engine, building up the engine
using forged pistons, larger cams, stiffer valve springs, portwork,
and larger valves are all options you have in front of you at this
point. We do not consider modifications past this point as a 'stage'
upgrade because any one of them being performed will add to the
ability of the engine regardless of if another engine modification
is done - it really becomes more a matter of 'how much power do
you want and how much money are you willing to spend'. |
| Stage8
Upgrade:
-Turbochargers-
There are a multitude of different
turbo kits that are available from a large number of different manufacturers
which range from making 400RWHP to 600RWHP level and have reasonable
spoolup characteristics for street use. Just remember, the more
power a turbo is capable of making, the more 'laggy' the boost response
is going to be, but there are other modifications that can be made
during the installation of turbochargers of which will ehance the
spoolup characteristics of the turbos.
We have a lineup of turbochargers
of our own that we have developed specifically for the Z32. These
turbochargers currently range from the 400RWHP level to 600RWHP
level, but with the addition of the "NFA Kit" used on
"The
Peacemaker", we are spreading that range into the 800RWHP
level. |
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| Exhaust
Manifold Upgrade
While you have your engine out for
your turbo upgrade, now is a good time to consider doing something
with the exhaust manifolds. Since the engine is simply an air pump,
getting air in and out as easily as possible always benefits the
production of power, turbo spoolup characteristics, and engine efficiency.
Porting the stock exhaust manifolds will prove to be beneficial
as they are highly restrictive in their native casting and prove
to produce appreciable constrictive losses above the 500RWHP levels.
Going to tubular exhaust manifolds
will greatly reduce exhaust restriction between the cylinder heads
and the turbine housing of the turbocharger. This will produce a
quicker spoolup characteristic of the turbochargers as well as allow
the engine to put more power to the crankshaft because of the lower
backpressures associated with this design. The manifolds pictured
are made by SpecialtyZ and are constructed from inconel. We have
used these on several occasions and have seen an average of 50RWHP
increases as well as phenomenal turbo spoolup.
The Greddy TD series turbo kits
come with their own tubular stainless steel manifolds as the turbochargers
are manufactured by mitsubishi and they have a different turbine
housing flange of which does not bolt-up to stock exhaust manifolds.
Those kits range in power output from 550RWHP up to the 700RWHP
level. |
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